Grille build

Lay up yesterday and de-mold today This is the grille and the headlight plugs, the plugs will make the inside or the headlight bucket.
DSC02107_zpsbth9r32i.jpg
 
I hope to lay up the headlight buckets tomorrow what your looking at makes the inside shape.
DSC02126_zpsipbvqwof.jpg
 
De molded today and here's the parts all three stages pattern,mold, & headlight bucket
I have do a build up for a 3/16'' slot all around for the lens to fit in next.
DSC02133_zpsgabddwku.jpg

DSC02134_zps1urrx0xo.jpg
 
Last edited:
I love your projects and threads you make about them! Keep up the excellent work
 
You do some amazing work my friend. Keep it up and keep sharing with us dumb people that can't build it lol.
 
Don't know how I missed this thread. Man that's a lot of time and effort. Very nice work!
 
This is awesome man! You might have the first 2nd gen with a 4th gen bumper that I actually like!

What do you do for a living? It seems like you definitely know what you're doing when it comes to this grill/headlight stuff.
 
That is some nice craftsmanship!!

Wild guess... Got some 150 hours in setup?
 
On to the lens using tape and cardboard to build a box around the HL
DSC02164_zpsmqbhf4ey.jpg

next fill the box with foam
DSC02165_zpsgjtmuy4t.jpg

start shaping to a ruff fit
DSC02169_zpsjrvewocj.jpg

Try it in the truck
DSC02172_zpsh4ptj6rk.jpg

Bondo and sand over the foam
DSC02175_zpsz25kvn7m.jpg

Just comparing the size of the new lens vs. to old lens.
 
Last edited:
Back
Top