Quote:
Originally Posted by 95cummins5.9
The rubber boot on the shut off solenoid probably deteriorated and is stuck holding the return spring. Easy fix.
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This is exactly what happened to me with the same symptoms.
It happened ~9 years ago, and I had just some basic tools on the side of the road, I removed the shut off solenoid, ripped the boot off, cleaned everything with a rag I had, and put it back together.
When I get done with my trip, I took it apart and greased it. Since then, it hasn't had a boot, and it's never given me a problem. And I live in a pretty corrosive area (UP at that time, then Chicago, then Colorado (not bad corrosion wise), currently Minnesota).
I'd bet money that's your problem.
Also, when you take the shut off solenoid off, make sure you don't lose the woodruff key on the ppump shaft. I've done it and it sucks.