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Diesel Conversions Powerplant swaps, Repowers, etc. |
07-30-2019, 03:06 PM
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#221
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Name: WUnderwood
Title: CompD Minion
Status: Not Here
Join Date: Aug 2006
Location: Texas
Member`s Gallery
Posts: 8,418
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any updates?
__________________
2011 Ford F-150 Lariat 4X4
RIP BFD99, jponder, and Forrest Nearing
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07-31-2019, 01:27 PM
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#222
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Name: biggy238
Title: Too Much Time
Status: Not Here
Join Date: Aug 2008
Location: Just North of Wrong
Member`s Gallery
Posts: 10,820
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__________________
Check out @bdmaximusworx
05.5 Campanella White TDi Jetta 5spd 45.5MPG
-Little Sexy
'10 Silver F250 CCLB 4X4 6.4L cummins Swapped
Insta @trash.panda250
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08-23-2019, 06:41 PM
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#223
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Name: biggy238
Title: Too Much Time
Status: Not Here
Join Date: Aug 2008
Location: Just North of Wrong
Member`s Gallery
Posts: 10,820
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Got to play with the throttle valve last weekend. Hoping to have something to convert the TV into a useful throttle input for the cummins
Also checked out the tach converter from swap helper. Com
Sent from my motorola one vision using Tapatalk
__________________
Check out @bdmaximusworx
05.5 Campanella White TDi Jetta 5spd 45.5MPG
-Little Sexy
'10 Silver F250 CCLB 4X4 6.4L cummins Swapped
Insta @trash.panda250
Last edited by biggy238; 08-23-2019 at 06:42 PM.
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08-26-2019, 10:27 PM
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#224
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Name: biggy238
Title: Too Much Time
Status: Not Here
Join Date: Aug 2008
Location: Just North of Wrong
Member`s Gallery
Posts: 10,820
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Quote:
Originally Posted by PPUMPFUMMINS
Yea mine are machined clamps with allen bolts
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I sent you a PM. I have questions the FSM doesn't answer.
Sent from my motorola one vision using Tapatalk
__________________
Check out @bdmaximusworx
05.5 Campanella White TDi Jetta 5spd 45.5MPG
-Little Sexy
'10 Silver F250 CCLB 4X4 6.4L cummins Swapped
Insta @trash.panda250
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09-11-2019, 08:22 PM
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#225
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Name: biggy238
Title: Too Much Time
Status: Not Here
Join Date: Aug 2008
Location: Just North of Wrong
Member`s Gallery
Posts: 10,820
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Got more done.
Picture are really out of order.
Replacing the 8 pole oem connector for the AC Clutch and sensor. I evidently sold the wiring harness and related AC parts still on the 5.4 engine, so now I get to build the harness.
Wired the bussman-cooper relay. This provides the fuse holder for the ecm constant power, and the relay side will supply the air dog. The air dog V+ supply is 12ga and passes through the cam-lock connector along with everything else engine related.
Got my water manifold in to get the coolant from the reservoir to the tubing around the back of the engine. Couple of holes to drill and then I think black ano finish.
Trying to decide if I should send It out or do it myself.
__________________
Check out @bdmaximusworx
05.5 Campanella White TDi Jetta 5spd 45.5MPG
-Little Sexy
'10 Silver F250 CCLB 4X4 6.4L cummins Swapped
Insta @trash.panda250
Last edited by biggy238; 09-11-2019 at 08:35 PM.
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09-15-2019, 01:02 AM
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#226
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Name: biggy238
Title: Too Much Time
Status: Not Here
Join Date: Aug 2008
Location: Just North of Wrong
Member`s Gallery
Posts: 10,820
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__________________
Check out @bdmaximusworx
05.5 Campanella White TDi Jetta 5spd 45.5MPG
-Little Sexy
'10 Silver F250 CCLB 4X4 6.4L cummins Swapped
Insta @trash.panda250
Last edited by biggy238; 09-15-2019 at 01:05 AM.
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09-15-2019, 08:22 PM
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#227
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Name: biggy238
Title: Too Much Time
Status: Not Here
Join Date: Aug 2008
Location: Just North of Wrong
Member`s Gallery
Posts: 10,820
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Ano attempt #1 was a fail. Too much current and not enough time. It has just enough purple on it to know it was dipped.
Sent from my motorola one vision using Tapatalk
__________________
Check out @bdmaximusworx
05.5 Campanella White TDi Jetta 5spd 45.5MPG
-Little Sexy
'10 Silver F250 CCLB 4X4 6.4L cummins Swapped
Insta @trash.panda250
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09-15-2019, 09:22 PM
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#228
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Name: bracker8040
Title: Too Much Time
Status: Not Here
Join Date: Jan 2007
Member`s Gallery
Posts: 818
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Quote:
Originally Posted by biggy238
Ano attempt #1 was a fail. Too much current and not enough time. It has just enough purple on it to know it was dipped.
Sent from my motorola one vision using Tapatalk
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How do you anodize aluminum?
You’re sure doing a great job on the wiring, and it’s a reminder to me why I’ll probably never Cummins swap anything this new! Keep up the good work, and keep posting progress pictures please.
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09-16-2019, 03:40 PM
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#229
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Name: biggy238
Title: Too Much Time
Status: Not Here
Join Date: Aug 2008
Location: Just North of Wrong
Member`s Gallery
Posts: 10,820
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__________________
Check out @bdmaximusworx
05.5 Campanella White TDi Jetta 5spd 45.5MPG
-Little Sexy
'10 Silver F250 CCLB 4X4 6.4L cummins Swapped
Insta @trash.panda250
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09-16-2019, 03:48 PM
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#230
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Name: biggy238
Title: Too Much Time
Status: Not Here
Join Date: Aug 2008
Location: Just North of Wrong
Member`s Gallery
Posts: 10,820
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Quote:
Originally Posted by bracker8040
How do you anodize aluminum?
You’re sure doing a great job on the wiring, and it’s a reminder to me why I’ll probably never Cummins swap anything this new! Keep up the good work, and keep posting progress pictures please.
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That camlock connector was a "oOoOOOooo, I like that kind of thing. I had two goals there:
Make it so the wiring would let the cab come up
Make it so I can run the engine independatly of the chassis.
Even the power supply to the airdog passes through it.
I was just having a conversation about what bulkhead connector to use to pass into the cab.
I think I'm going to use the TE HDP
Sent from my motorola one vision using Tapatalk
__________________
Check out @bdmaximusworx
05.5 Campanella White TDi Jetta 5spd 45.5MPG
-Little Sexy
'10 Silver F250 CCLB 4X4 6.4L cummins Swapped
Insta @trash.panda250
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09-22-2019, 08:51 PM
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#231
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Name: biggy238
Title: Too Much Time
Status: Not Here
Join Date: Aug 2008
Location: Just North of Wrong
Member`s Gallery
Posts: 10,820
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__________________
Check out @bdmaximusworx
05.5 Campanella White TDi Jetta 5spd 45.5MPG
-Little Sexy
'10 Silver F250 CCLB 4X4 6.4L cummins Swapped
Insta @trash.panda250
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09-23-2019, 08:49 AM
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#232
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Name: bracker8040
Title: Too Much Time
Status: Not Here
Join Date: Jan 2007
Member`s Gallery
Posts: 818
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Looking good. Stuff like those trans line brackets are so time consuming, but so worth it.
I like that raspberry colored coolant manifold.
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09-24-2019, 07:25 PM
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#233
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Name: biggy238
Title: Too Much Time
Status: Not Here
Join Date: Aug 2008
Location: Just North of Wrong
Member`s Gallery
Posts: 10,820
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Don't wrench wrench when you're tired kids. Hoses get cut too short, plans get shat on......
Sent from my motorola one vision using Tapatalk
__________________
Check out @bdmaximusworx
05.5 Campanella White TDi Jetta 5spd 45.5MPG
-Little Sexy
'10 Silver F250 CCLB 4X4 6.4L cummins Swapped
Insta @trash.panda250
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09-30-2019, 08:03 PM
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#234
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Name: biggy238
Title: Too Much Time
Status: Not Here
Join Date: Aug 2008
Location: Just North of Wrong
Member`s Gallery
Posts: 10,820
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Well. I finally, after like 4 months, got a set of oeticker clamps for the heater hose. I clamped everything together, wrapped it in heat shielding, and sealed it with speed tape.
Tig welders are the devil BTW. I welded all of one weld on that charge air tube, and then a piece the size of a dime decided to evaporate.
Sent from my motorola one vision using Tapatalk
__________________
Check out @bdmaximusworx
05.5 Campanella White TDi Jetta 5spd 45.5MPG
-Little Sexy
'10 Silver F250 CCLB 4X4 6.4L cummins Swapped
Insta @trash.panda250
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10-04-2019, 09:17 AM
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#235
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Name: biggy238
Title: Too Much Time
Status: Not Here
Join Date: Aug 2008
Location: Just North of Wrong
Member`s Gallery
Posts: 10,820
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Anyone know who offers the swaged hoses that are in this photo?
Sent from my motorola one vision using Tapatalk
__________________
Check out @bdmaximusworx
05.5 Campanella White TDi Jetta 5spd 45.5MPG
-Little Sexy
'10 Silver F250 CCLB 4X4 6.4L cummins Swapped
Insta @trash.panda250
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10-04-2019, 09:32 AM
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#236
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Name: turbom700
Title: Too Much Time
Status: Not Here
Join Date: Jun 2007
Location: minneapolis mn
Member`s Gallery
Posts: 1,186
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https://www.bmrs.net/
Running these on my boat and love them.
__________________
2001 Ford F-350 CCSB The usal stuff
1997 s10 2wd 350sbc 4l80e
2000 vw gold tdi
1999 Sportsman DIESEL
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10-04-2019, 10:45 AM
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#237
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Name: biggy238
Title: Too Much Time
Status: Not Here
Join Date: Aug 2008
Location: Just North of Wrong
Member`s Gallery
Posts: 10,820
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Quote:
Originally Posted by turbom700
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Thank you!
Sent from my motorola one vision using Tapatalk
__________________
Check out @bdmaximusworx
05.5 Campanella White TDi Jetta 5spd 45.5MPG
-Little Sexy
'10 Silver F250 CCLB 4X4 6.4L cummins Swapped
Insta @trash.panda250
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10-06-2019, 06:29 PM
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#238
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Name: biggy238
Title: Too Much Time
Status: Not Here
Join Date: Aug 2008
Location: Just North of Wrong
Member`s Gallery
Posts: 10,820
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OK, next challenge,
7/8" coolant hose with a 60° bend.
I looked at the hps parts but never saw a 60 degree elbow.
Sent from my motorola one vision using Tapatalk
__________________
Check out @bdmaximusworx
05.5 Campanella White TDi Jetta 5spd 45.5MPG
-Little Sexy
'10 Silver F250 CCLB 4X4 6.4L cummins Swapped
Insta @trash.panda250
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10-09-2019, 08:29 PM
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#239
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Name: 2wpuller
Title: letting the smoke fly
Status: Not Here
Join Date: Dec 2006
Location: Washington,Missouri
Member`s Gallery
Posts: 2,894
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Everything is looking really good and clean.
Dale
__________________
1975 f250 6.0 Perkins,twins,2006,6sp allison
1972 C10,5.9 5sp
2007 Dodge 2 WD pulling truck
Sponsors
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11-17-2019, 04:48 PM
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#240
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Name: biggy238
Title: Too Much Time
Status: Not Here
Join Date: Aug 2008
Location: Just North of Wrong
Member`s Gallery
Posts: 10,820
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Got back at this over the weekend. I haven't done a whole lot lately. I ended up having to pull the engine rearward to clear the fan shroud. That meant my charge air pipes had to be sectioned and rewelded. I completely reworked the drive side and ended up with a much better fit. Made a bracket to mount the new pedal to the adjustable pedal carriage. I made an upper radiator hose. That completes the cooling system. I shattered the upper fan shroud that I got from bracker8040. I had repaired it and had it looking good. I leaned on it without realizing what I was doing broke the repairs I made.
I don't intend to keep this throttle long term. I'm thinking I may redesign the bracket with a 0.75"-1" offset to the right.
Sent from my motorola one vision using Tapatalk
__________________
Check out @bdmaximusworx
05.5 Campanella White TDi Jetta 5spd 45.5MPG
-Little Sexy
'10 Silver F250 CCLB 4X4 6.4L cummins Swapped
Insta @trash.panda250
Last edited by biggy238; 11-17-2019 at 04:50 PM.
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