There are multiple things that cause the welds to break, but I don't think it is due to a faulty weld.
The way I see it is that you have a few options:
1. Take your risks running a stock style flex band.
2. Run a flex band that has been reinforced.
3. Run a rigid band.
I'm quite baffled as to why more people don't run the rigid bands. It is a fairly common thing to do in race trannys.
I would never run the stock support.
Ive seen the stock bands break in half My trans has a 4.2 lever rigid band and reinforced lever had really good luck I went all out since I pull in 2nd I figured it was better to do it the first time
How long have you been pulling with the rigid band?
...The main problem I have seen with ridged bands is that they don't always lay flat on the drum. In other words, one side of the band will grip the drum with more force then the other. This will reduce the holding force on the drum...
I have always had a stock band and strut, never had an issue. The issues I've seen were on totally stock trucks.
...but call HTS the rigid band and 4.2 lever are Chrysler parts used in like taxi cabs and delivery vans Im not real sure what the 4.2 levers are used in
What ratio levers were used in the motorhomes?
There are multiple things that cause the welds to break, but I don't think it is due to a faulty weld.
The way I see it is that you have a few options:
1. Take your risks running a stock style flex band.
2. Run a flex band that has been reinforced.
3. Run a rigid band.
I'm quite baffled as to why more people don't run the rigid bands. It is a fairly common thing to do in race trannys.
I would never run the stock support.