Tear down pictures
Well I tore down the passenger side this weekend. I started out by disconnecting both batteries and removing the passenger one for some more room. Then I took the connectors off the glow plug module and wired the up towards the center of the engine with baling wire to the hood to get them out of the way. I removed the glow plug module bracket, oil fill tube, and then the inner fender apron. This made reaching the back valve cover bolts with a 12mm end wrench a breeze. After taking the valve cover off I got after the T30 bolts that hold the high pressure oil rail on. Most of them were easy, but the 2 bottom ones at the back were a pain in the butt. There's not enough room to get a socket and ratchet in there, so I ended up using a T30 screwdriver bit. I placed it in the head of the bolt, then turned it with the closed end of a 1/4" end wrench. I had to put a cheater on the wrench since it was so short, but after they broke loose I was able to turn it out with my fingers. In order to pull the high pressure oil rail I removed the back plug that holds the stand pipe in place. The stand pipe tried to come out with it, but since the evaporator box doesn't allow you enough room to pull it out as a complete assembly, I had to pull the plug out a little bit, then take it loose from the stand pipe. It was a tight fit in there, but I CAREFULLY slipped a small flat screwdriver in the crack and turned it sideways to get the plug to come loose from the standpipe. Next I pulled to oil rail off and then pulled the standpipe out. With the parts on a towel, I removed the plugs in the oil rail and inspected the O rings. Sure enough, the bottom O ring on my dummy plug was marred pretty bad in one spot. Here's some pictures of the job. Notice how I have labeled cups with the bolts in order to keep things organized for when I put it back together. I have to wait until Monday to order my O ring. Would now be a good time to replace all of the O rings on this side, or do you think I should leave them alone if they're in good shape?