Thermostat issues

Knuckledragger

Knuckledragger
Joined
Jun 4, 2009
Messages
236
I haven't had any luck searching so here it goes... Ive been working on a friends truck and ran into a thermostat problem. The truck is a 94 3500. My first attempt was with an autozone t-stat and it as to big so i read on here to use a factory t-stat. The next problem is that the cummins t-stat does not fit into the housing and wont make contact with the outer seal. This truck did not have a thermostat in it to begin with so i had nothing to compare it to. I found an inline thermostat in the upper radiator hose. I have "packaged" everything the way the cummins and haynes manuals say but haven't had any luck. Any suggestions?
thanks:bang
 

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thats what i was thinking. I've got two others to try from in the morning. Casting # is 3923474. This engine has been a pain from the word go. I could right a book on the problems it had.
 
It looks like that housing has a restrictor in it instead of a thermostat. I'm not sure if that could be a housing for a different application or whether someone put that restrictor in it, have you tried to remove that piece?
 
Well, my curiosity was getting to me. I went out and took another look at the housing. I grabbed a small lasts foot pry bar and gave a quick tug to the housing an out comes a plate. Problem resolved! Thanks for pointing me in the right direction!
 
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