So if you need to go more then .40 over start looking for a new block or go to sleeves?
Yeah. Now that I see you formula it will be easier to figure out in theory:lolly:
No need to go to sleeves @.060 over, that spec is in the cummins repair manual...it's perfectly fine.
Besides a bigger bore can do nothing but help, because it increases airflow in and out of the bore's. Sure it makes the cylinder wall thinner, but what does .030 add up to when your over all thickness is over .300....
6.7L Specifications:
Displacement: 409 cubic inches, 6.7 liters
Configuration: Inline 6 cylinder
Firing Order: 1-5-3-6-2-4
Compression Ratio: 17.3:1
Bore: 4.21 inches
Stroke: 4.88 inches
5.9L Cummins ISB Specifications:
Displacement: 359 cubic inches, 5.9 liters
Configuration: Inline 6 cylinder
Firing Order: 1-5-3-6-2-4
Compression Ratio: 16.3:1, 17.2:1 (high output version)
Bore: 4.02 inches
Stroke: 4.72 inches
To answer your questions...
.020 6.7 piston with a 5.9 crank = 397.98 CI
.040 6.7 piston with a 5.9 crank = 401.75 CI
6.7 crank and stroke with a 5.9 stock 4.020 piston = 371.63 CI
Hope this helps!