Just had more weird stuff happen.
So after I got home this afternoon after that last test drive where it still got hot and blew coolant into overflow, I let truck sit and cool back down for about 2.5 hours. Went back out and first siphoned the overflow tank out to the 'max' level. Started engine up and coolant temp said 104°. Opened up and took radiator cap off, got a little pressure relief but no coolant blowing out. Opened up Allen plug vent on EGR pipe and put the coolant that I siphoned out of overflow into radiator and waited for more heat out of engine to raise coolant level and pressure and vent out of EGR pipe. Put the radiator cap back on first BEFORE I closed EGR pipe vent, let it vent some.more thru the pipe vent then tightened up the Allen plug. I let the engine idle for about 20 minutes, raising and holding the RPMs up to about 1500 and back down. Coolant temp never got about 174°. Took it for test drive and it got up to 188° then back down to 176° so it was working fine and the thermostat was opening and operating keeping it cool. Turned around down the road and nailed the throttle pretty hard going thru all the gears and coolant never got above 194°. It went to the 190s and immediately showed that thermostat opened and cooled it back down. To 176-181° range. Slowed down and stabbed throttle again with no changed, temp went to 192 and back down to 176. Got home, popped hood and overflow tank was STILL at the max level I had siphoned it out to. Shut it down and gonna let it sit overnight then just start and drive in the morning and see what happens.
So riddle me this Batman, what gives after that test? After that test, I would say it has a sensitivity problem with air in the cooling system but I'm not gonna hold my breath on that theory just yet.......
That new radiator cap is still holding pressure and not leaking, thankfully but when I shut it down I still get a slow bubble coming from the overflow tank that slows down to nothing after about 2-3 minutes like its relieving pressure somehow ?