The are no other systems like the AirDog and Fuel Preporator!
All Fuel Preporator Systems will separate air from fuel regardless of whether or not there is any fuel flow passing through the pressure regulator and return line to the tank. As long as there is at least 0.1psi positive pressure flow to the engine the Fuel Preporator will separate air from fuel.
The pressure head required at the inlet of a pump, NPSH, Net Positive Suction Head (glad to see something I've been teaching is finally sinking in!!) to prevent cavitation is dependant on the type, volume and flow capacity of the pump.
The air separation technology of the Fuel Preporator system, as described in detail in Patent 5,355,860 & 5,746,184 with priority dates of July 9, 1992, include both primary (positive) air separation and secondary air separation features. The effectiveness of the technology of these patents is further enhanced by the additional features of patent 6,729,310.
Air can be separated from fuel in a filter, as I referrenced Cummins Service Topic dated July 1, 1965 in my first patent of 1992, through the "phenomenon of wetted porus paper resistance to air or vapor passage".
As fuel including entrained and free air passes through the filter, the separated bubbles will coalesce and be discharged harmlessly from the system through the application of the technology protected and disclosed in the Fuel Preporator patents '860, '184, and '310. The fuel, now free of air, passes through the filter element into the interior of the filter to pass through the secondary air separation features of the Fuel Preporator system.
The secondary air separation features, as described in the following narrative, is designed to further reduce the possibilities of air from entering the fuel flow to the engine. Inside the filter element, extending down from the base of the Fuel Preporator is a nipple to attach the filter to the system. A depth extension tube or pickup tube extends from the interior passageway of the nipple to near the bottom of the interior of the filter element to access fuel to the engine. The gap between the pickup tube and the nipple is connected to a port that carries the excess fuel, not used by the engine, back to the tank. During filter changes, as the fuel entering the filter rises above the bottom of the pickup tube, all air above that level will be purged from the system. Additionally, any air trapped within or passing through the element by chance will exit the system passing through the gap between pickup tube and nipple interior and on through the return line.
The pressure regulator located in the fuel return passageway restricts the return fuel flow to maintain the necessary pressure and fuel flow to the engine. As the filter plugs with use, the regulator will close, reducing the return flow and eventually closing the return to tank passage as it maintains the pressure to the engine.
The primary gas exit port enters the return line after the pressure regulator to allow the unrestricted discharge of unwanted air and vapor from the system and fuel flow to the engine. Regardless of the position of the regulator and the amount of return fuel flow to the tank, the air will still be separated and discharged.
The exact features, specific function, and purpose of the arrangement of elements as described above is explained in detail in patents 5,355,860; 5,746,184; and 6,729,310.
An air separation device eliminating the primary and positive air separation features of the Fuel Preporator system and using only the secondary air separation features as described above will only be able to separate air from fuel at low flow rates. The device must then rely on only the flotation of the bubbles to succeed. Air bubbles having to float up and out to exit the system are dependant upon nature. If the regulator is partially closed or the flow rate is to high , the bubbles do not have time to float up and out and will go to the engine. As the regulator closes to meet the increasing demand of an accelerating engine or from decreasing flow rates as the filter plugs or both, the air does not have time to float and is carried with the fuel to the engine.
As Brad stated in his letters to "Diesel Owner/Operators", "When discussing the benefits of the Fuel Preporator and the sound physics behind this product......" The Fuel Preporator has the Sound Physics, both primary, the "air bleed port" and secondary air separation features.
When asked "the Fuel Preporator without the air bleed port would operate in the same way as the FASS..." Brad responded "I am saying you would be taking air out the same way we do".
A device, without the full air separation features, the "Sound Physics" of the Fuel Preporator, is bound to suffer the fate of the literally hundreds of similar attempts of the past. They just don't do the job, they disappear from the marketplace!
Air in the fuel system of a diesel engine is known to cause lost power, poor fuel efficiency and permanent defects to the injection system! A straight fuel pump does not remove air, its just cheaper. Its your engine, its your money and its your choice.
Just food for thought, hope it helps!
Charlie