The cummins ISL is actually 8.9 liters, and having a vane controller that can fail and close the vanes while you are pushing hard on the engine like we do is a very bad idea and will blow your head gaskets.
The "vane closing" issue is related to Dodge and their programming specs, not Cummins. The are hundreds of thousands of VGTs in operation outside of Dodge that don't do that.
The fleet I work for has 120 ISL and ISM engines with VGT turbos, the worst we see is the occasional oil leak from the RPM sensor.
The cummins ISL is actually 8.9 liters
9.8L, actually.
Anyone else notice that the Fords never really blew head gaskets until the VGT was introduced in the 6.0 then the same block and a little redesign (6.4) with a gated big charger does not really blow head gaskets.
Also notice they went from 6 bolts per cylinder on the 7.3 to 4 on the 6.0? VGT doesn't make any difference to the ecngine except during off the line acceleration.
FYI, the cause of head gasket failures in the 6.0 is due to the EGR cooler not the turbo.
Then along comes the 6.7 cummins that blows head gaskets left and right at a power level under 500 hp oh its got a VGT doesn't it, the 5.9's did not blow head gaskets unless you were pushing really hard with too small of a turbo.
Thats because the larger bore means thinner headgasket material between edges.
Also another FYI, the 5.9L was used with a VGT turbo (HE341Ve) from 2005-2007 in Ford applications without any headgasket issues.
I really love what the VGT can do as far as performance but the electronics are not there yet to run them in a performance application
Then why have I done it successfully with a
mechanical controller for the last 5 years?
Another thing to consider is the VGT turbos with moving parts do not like soot load at all and we make a lot of soot in the way we run these trucks
Wrong. The only ones that soot load are granny drivers that only use their truck to commute.
eventually they will fail and you will have to fix them somehow.
Yes, clean them. Takes about 40 minutes every 2 years.
Dodge does that by replacing the failed turbo the list price is really high.
Under warranty, who cares? You can get perfectly good used ones on eBay for under $200. I bought one that looked almost fresh out of the box for $175 with shipping.