Thanks for the loads of info guys! Read every post carefully. As a full time student it is hard for me to set aside money without a job but I have been flipping trucks and selling parts to get there. After finals week, I plan to bring the block up to UFC for tanking, resurface and a torque plate hone. If I remember correctly, the most OOR I saw on a cylinder with the new block was .0015. The least was .0005. Pretty good in my opinion and should get a little better with a proper hone. Also, the taper was at most .0015 and at the least .0005 between cylinders. Again, not bad.
The plan is to reuse these 210 pistons. I will have a friend stick them in a lathe and taper above the top ring land .005" and fly cut .100". Polydyn will coat them. Then, I will deck head .040 (leaving room for the future if I want to deck more). Over break, I will polish rod beams and balance them. Pistons rods and wrist pins all weighed to within a gram of eachother. Also, I want to lighten the wrist pins because I might as well while in there. I can't believe how heavy they are. I only want to bore out the ends and knock around 100 grams off each one. It will make a minimal difference at 2000 rpm or so but the weight along reduction with reduced drag from oil retention on rod beams and the reduced reciprocating weight should net me another 25hp. Lots of hours but my time is free. I have yet to inspect the crank after this event. But plan to run the H series bearings. Also, I already have billet piston cooling nozzles and they look to have done fine the last 20k miles. I think I will reshim the oil bypass to get it up around 50-60psi at a hot idle.
I think I will sell the marines and go with contagious 5x14 or 5x16. I would like to see 600hp and it shouldn't be too hard with what I already have and what I plan to do...
As far as a piston to wall clearance, what do you guys recommend for a performance street engine? Also, what is the most OOR you should see on the big end of a rod? The wrist pins still felt good.