Racked Pump Barrels
Recently, I performed another free modification to the injection pump of the Junker Drag Truck. A common performance upgrade is to get the pump "benched." To do this, typically you remove the injection pump and send it to a pump shop where they will max out the barrels and then turn them back just enough to get them all balanced with eachother. If you max the pump at home, you likely won't have an easy way to balance the pump. In my maximum effort, minimum budget build, I decided to forgo the expense of a pump shop and live with the slightly out-of-balance pump. (I figure the stock pump with 240K miles probably has differential wear from one barrel to the next so it was probably way out of balance to begin with).
First I removed the intake elbow, large clamp with 8mm nuts that holds all 6 injector lines together, and loosened all 6 injector lines at the pump 19mm or 3/4" wrench.
Here is a close-up picture of the barrels in the stock location:
Next I loosened the twelve bolts that secure each of the 6 barrels (two bolts per barrel 14 or 15mm, can't remember now). You have to completely loosen some of the injection lines so that they can be flexed over just a little to get enough space for your socket and extension.
I then used a long 3/8" extension as a drift/punch and using a hammer, I tapped each barrel in the clockwise direction, they only move about 1/8" till they bottom out. The barrels make a dull sound when they are moving; when they bottom out, they make a sharper pinging noise.
In this picture the top barrel is racked, the bottom one is not. The dark area on the top barrel is the amount it moved from factory stock location to fully racked.
This is a picture of me tightening the fully racked barrels, the darker area is where the barrels were in the factory stock location. As you can clearly see, the side of the barrel closest to the engine rotates backward toward the driver's compartment, the side of the barrel away from the engine rotates forward toward the front of the vehicle, which is clockwise when looking at the pump from above.
Now for the results...
Previously, I had the idle set pretty high, 1100 rpm, with 5.5K governor springs. After racking the barrels, idle jumped up to 1600 rpm. To fix this, I adjusted the idle screw all the way down and then loosened the governor springs two clicks or 180* on each side. This dropped the idle to 1000 rpm in neutral, which is where I like it on this truck, about 900 rpm in gear.
On my first test drive there were two things I noticed:
1. The truck actually idles silky smooth, it wasn't bad before, but it's much smoother now.
2. The mid-range and topend fueling is smoother and feels more predictable.
There is definitely more fueling potential with the racked barrels, and power output increased significantly. I'd have to guess total power increased anywhere from 50-80 HP. I have not made a full pass at the track yet to see how much the trap speed has changed but I plan to make some runs at the track this weekend.