I started installing my
3rd lift pump which is going to be a complete stand-alone lift pump system that will feed the front port on the p7100 injection pump. I wasted most of my free time on Saturday removing the blasted front port plug and ended up using the welder to get the job done.
The fitting is a metric 18x1.5 to JIC 8 adapter, then a standard JIC 8 90* pushlock fitting.
This is a side view to show how far forward the fitting protrudes into the fan area, as you can see, there is plenty of room.
I also added another fuel pick-up tube at the stock plastic fuel tank. The front pick-up is for my added Holley Black 140 GPH knock-off pump that feeds the stock mechanical lift pump. The newly added rear pick-up tube is for the new standalone fuel system that will utilize a single Walbro GSL-392 pump, capable of around 50 GPH at my target PSI range of 65-85 psi. The advantage of the Walbro is it's capable of almost 120 psi by itself so no need to run staged pumps, just single pump and filter setup. Also, the Walbro 392 255LPH High pressure pump is relatively inexpensive at around $100. The Walbro pumps are not designed to run on diesel fuel, however, they do still last a few years and I'm only running it at the track since the stock lift pump makes plenty of power for street use.
Here is the whole system laid out on the work bench. It'll run with 1/2" line to my 1/2-3/8" reducer, then a short run of 3/8" into the Walbro pump itself. Then 3/8" outlet from the pump all the way to used stock fuel canister I picked up for about $15-20. Then 1/2" from the stock filter to a 1/2" check valve and then 1/2" on into the front feed port on the pump. I used the mismatched line sizes because I had several 1/2" parts laying around in my spare parts bin. The 3/8" is required at the Walbro pump so that's why the line size steps down at the pump. The Walbro pump also requires a 20 amp circuit, so I'm running it on 12 gauge electrical wire and just using a simple 30a toggle switch in lieu of a relay setup. A relay is the proper way to wire up the pump, however, since this is a limited use fuel system for the track, I decided to keep it simple and easy to trouble shoot with a single toggle switch.
Here's a closeup of the stock filter housing. The stock filter-housing threaded connections are metric 12x1.5. M12xJIC8 adapters for 1/2" line are about $10 a piece so if you want to save a few dollars, you can redrill and tap the fittings to a larger pipe thread like 1/4" or 3/8". The NPT to JIC adapters are about $3 a piece and they flow more. I decided to use the metric adapters because i don't own a pipe thread tap and didn't want to spend $15-$20 on taps.
I'll have the system up and running later this week, just in time for the NHRDA Desert Diesel Nationals race this weekend on March 10th. Hopefully this system solves my top-end lift pump fuel pressure issues.