Johnny and I have went back and forth with those damn wires. Hell we drove it around hooked up to the computer and rigged a pressure gauge on it. It never acts stupid around him and if it does it dies and restarts with no issue. While it's running, johnny pulled on wires, checked ecm, we've pulled the pump plug million and 2 times. The only thing is if there is a wire broke inside the insulation, but even at that it only acts dumb when it wants too. Ohming wires can lead us to believe it's perfectly fine if it's not in that certain position. The harness and the fuel pressure are the last two things we haven't done.... besides the key inspection. Johnny is the one who referred me to m&d, he's never had this trouble. Now from the beginning, it had throttle loss and chugging, then it died. That was the factory pump, now with the pump changed out it did the same. Warrantied the pump for faulty issuses, and 2nd pump does the same. 2nd pump has same issues even with a new ecm, just throwing different codes. Process of elimination, tells me the factory pump had the same issue, and rebuild one and 2 have the same issue. So in my mind the key isn't the issue but won't go left un checked. The ecm has been replaced, only thing left is the harness and or Casper the unfriendly ghostOk, the pump was installed at a reputable shop. Maybe have him set the pump key to tdc on the gear, then slide the pump back to verify the numbers on the key like these guys are saying. It won't be the installation, as Johnny has installed a butt load of these pumps. I am curious to see if the pump builder might have stuck in a different key, by accident or just did it to have one in there...
Have you checked the wiring on the pump to verify no chaffing?