Okay so i got caught up with life and haven't updated this at all. the trucks back together and it was quite the adventure getting there. i have a bunch of pics so I'm going to start posting them up now.
I got the motor out and got it on a stand.
[ame="http://s998.photobucket.com/user/russellt198/media/cummins%20build/295970BC-6601-41B5-AC75-4CB089D166C1_zpspvoreg8j.jpg.html"]295970BC-6601-41B5-AC75-4CB089D166C1_zpspvoreg8j.jpg Photo by russellt198 | Photobucket[/ame]
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i had the head O-ringed by a machine shop right outside of Providence RI.
[ame="http://s998.photobucket.com/user/russellt198/media/cummins%20build/6DA5F2A8-8500-487E-927A-161A3FDCFAF8_zpsh0s6rpmo.jpg.html"]6DA5F2A8-8500-487E-927A-161A3FDCFAF8_zpsh0s6rpmo.jpg Photo by russellt198 | Photobucket[/ame]
While that was being done i stripped the block down and primed it.
[ame="http://s998.photobucket.com/user/russellt198/media/cummins%20build/6BCF27C6-5C6E-48A5-B87C-4226E7518FC5_zpsfkut1ds0.jpg.html"]6BCF27C6-5C6E-48A5-B87C-4226E7518FC5_zpsfkut1ds0.jpg Photo by russellt198 | Photobucket[/ame]
i got the studs in the block, put new main and rod bearings in and put the 110lb valve springs in.
the only snag on my end through out this was me snapping the cam in half putting the gear on it....:doh: i got a little heavy handed with the dead blow hammer after heating up the cam gear and SNAP. that ended the night for me that night....
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the guys at hamilton took care of me and i got a replacement cam sent out and had it in the motor WITHOUT using my dead blow hammer about a week later.
once i had the head on the block i painted the motor burnt orange. i used VHT motor paint from advance auto parts.
a few pics of the paint. it looks a lot different depending on the light but in person its very close to the color orange the daytona hemi pickups came in.
[ame="http://s998.photobucket.com/user/russellt198/media/cummins%20build/B4C1A1A3-0C00-46DA-9446-01D61DE9D740_zpslywanafv.jpg.html"]B4C1A1A3-0C00-46DA-9446-01D61DE9D740_zpslywanafv.jpg Photo by russellt198 | Photobucket[/ame]
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after getting the paint looking good i started bolting on goodies. i got the injectors in, coolant bypass from fleece on, put my air boss from glacier on the head and painted and installed the fuel rail/lines. they were all corroded from the northern winters up here so i cleaned them up and gave them a coat of black enamel.
don't mind the cat treats.
[ame="http://s998.photobucket.com/user/russellt198/media/cummins%20build/D7CDC982-0913-4899-BA1D-3241CB6D5902_zpsufmledvy.jpg.html"]D7CDC982-0913-4899-BA1D-3241CB6D5902_zpsufmledvy.jpg Photo by russellt198 | Photobucket[/ame]
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i had a local guy polish my cover on the 67.7 and another guy ceramic coat the exhaust housing. they both came out beautifully and they're still holding up well, the exhaust housing not as much as i had hoped.
[ame="http://s998.photobucket.com/user/russellt198/media/cummins%20build/0F0B212B-A8E6-4066-B63F-EA36BCC24062_zpshtwmxhsq.jpg.html"]0F0B212B-A8E6-4066-B63F-EA36BCC24062_zpshtwmxhsq.jpg Photo by russellt198 | Photobucket[/ame]
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i ended up getting a comp version of the steed speed and I'm very happy with it. it made the down pipe install a bit more tricky but it all worked out in the end.
[ame="http://s998.photobucket.com/user/russellt198/media/cummins%20build/6F099807-AE4B-4879-9698-4BB3AA59EB44_zpsmiqlp4f0.jpg.html"]6F099807-AE4B-4879-9698-4BB3AA59EB44_zpsmiqlp4f0.jpg Photo by russellt198 | Photobucket[/ame]
i bolted on all the goodies for a mock up and snapped some pics.
[ame="http://s998.photobucket.com/user/russellt198/media/cummins%20build/6C4C1C90-6336-45F8-AF88-6D8ADA8BCCAD_zpsklikp7ui.jpg.html"]6C4C1C90-6336-45F8-AF88-6D8ADA8BCCAD_zpsklikp7ui.jpg Photo by russellt198 | Photobucket[/ame]
once i got the front main and rear main done and on i closed it up. put my new valair ceramic dual disc on it and got it ready to go back into its home.
ecm and harness going back on
[ame="http://s998.photobucket.com/user/russellt198/media/cummins%20build/E9DD04A7-30E8-4CB2-8631-5318E0FDB3D5_zpsqkwq6p3b.jpg.html"]E9DD04A7-30E8-4CB2-8631-5318E0FDB3D5_zpsqkwq6p3b.jpg Photo by russellt198 | Photobucket[/ame]
i got the crane hooked up too her and slapped it back into the truck. it went in quite a big easier than it came out.
[ame="http://s998.photobucket.com/user/russellt198/media/cummins%20build/1D07430C-65B4-4E85-A885-1A93133C397B_zpstioqgonk.jpg.html"]1D07430C-65B4-4E85-A885-1A93133C397B_zpstioqgonk.jpg Photo by russellt198 | Photobucket[/ame]
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i got the front clip bolted on and all the belt driven parts on and she started looking like a truck again!
[ame="http://s998.photobucket.com/user/russellt198/media/cummins%20build/IMG_0935_zps2bbdb812.jpg.html"]IMG_0935_zps2bbdb812.jpg Photo by russellt198 | Photobucket[/ame]
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overall i enjoyed the whole process other than the cam snapping in two. the only thing i wished i had done was put a set of 12V rods in while i had it all apart. right after i got it running the Airdog i had on the truck died and i had to replace it. the metal ends of the lines were junk as well so i ordered a bunch of stainless line and AN fittings and redid all the lines with that. they look great and should last much longer than the blue lines with the metal ends did. i also installed a beans diesel one bolt sump which i also love.
[ame="http://s998.photobucket.com/user/russellt198/media/cummins%20build/D2DA2754-69F7-46B2-84B1-AF6C3230BBFA_zpsqay67kzv.jpg.html"]D2DA2754-69F7-46B2-84B1-AF6C3230BBFA_zpsqay67kzv.jpg Photo by russellt198 | Photobucket[/ame]
i had my existing EFI live tunes updated and made into CSP5 tunes by Mike at ATP Trucks. so far I'm real pleased with the switchable tuning. I've been using my V2 to switch tunes but I'm planning on installing my switch this week. i Dyno-ed my truck right before christmas with my max effort tune from ATP and it made 603hp. it didn't register a TQ reading. wasn't a load dyno so I'm not sure how accurate it was. had a little trouble getting it to spool the charger. I'm in the process of sending my 45% injectors back to exergy and having them bumped up too 100% overs. I'm definitely in need of more fuel, I've got plenty of air so once i do that ill see what i get for numbers. I'm looking for 750ish for now. i only have a 60% over pump from T&C so well see how much i can squeeze out of it for fuel.
that pretty much brings me up to date with the build. i put a mac hytech cover on the rear end and a bunch of other regular maintenance things but thats not really picture worthy in this section. ill post up some more once i get the injectors played with and go from there.