After me and the guys were bull****ting lately I decided to take a look at my ported stock manifold. Porting it did seem to make a small difference, but I was saddened to find it shrunk on me. The exhaust flange to head is off by 1/16" to 1/8" [shrinking inward towards where the turbo mounts]. The bolts are all angled slightly and obviously pushed to outside side of the exhaust manifold bolt holes.
I'll have to look for and load the porting pictures as well. We ported the exhaust manifold on all runners and the T3 port. We also ported the 14cm HX35 housing. Mind you it gates all cylinders and has a larger upgraded wastegate port and flapper.
Finally get a chance to throw in some Cummins 60lb springs this weekend as well. I bet I've been floating valves for a while now and I'm hoping for gains in changing the springs as well. If you ever seen a dyno run where the valve springs float, the power falls off pretty bad. I think it's why my top end feels like it's stalls over 2500rpm.
I'm trying to get a 3 piece aftermarket manifold used, which seems to be a good budget replacement option since they are "old news" compared to Stainless and Steed manifolds of new. If it isn't ported it will be.
I still keep upgrading the compound setup in the back on my mind, but I'd like to see how far I can take this "Classic" setup. I figure installing the Hamilton Big Stick 2 and later porting the head would make this a quick spooling, easy to tow, and efficient setup.
Almost forgot I changed out the injectors recently. I was running a set of older Weston worked injectors which seemed to work pretty good. But I was curious about trying something different. I got a set of DFI injectors and they seem to idle and run a little smoother but with a little more smoke and maybe a little more heat. Both were supposedly 5x.014, but I think the DFI may move more fuel regardless of the tip hole size.
-Dustin-